“Especially with five-axis machining, where an accurate post becomes extremely critical in avoiding crashes. In fact, the company takes complete ownership of postprocessor development.
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Taylor says that Open Mind’s support is one of the things that separates the company from other CAM software vendors. “The bottom line is that using Hypermill Maxx Machining results in super-efficient and fast tool paths,” Mr.
5th Axis can use Hypermill Maxx Machining on materials ranging from aluminum to hard materials like Inconel because its high-speed machines are fast enough to keep up with the rapid toolpath motion that is generated. The Maxx Machining roughing module extends tool life, and machining time is reduced by 30 to 75 percent by maintaining a constant chip load, Mr. By controlling the amount of volume or the angle of the cutter’s engagement, the cutter can loop into a corner. They allow feed rates to be set for the best cutting conditions, rather than the most challenging cut, such as a corner condition. Trochoidal tool paths enable a higher feed rate without overloading the cutter or causing premature tool wear, because they take smooth, gradual “nibbles” out of the material, Mr. “I do not have to walk out to the shop floor and manually look inside a machine with coolant flowing to check clearances,” he says.Īnother benefit of the CAM solution is the Hypermill Maxx Machining roughing module, which is designed to create extremely efficient roughing tool paths due to careful control of material removal and use of smooth trochoidal toolpath motion where possible. Stepping through the tool path to watch it remove material and verify that it clears the machine without any collisions is a valuable time-saver. Machine simulation is then used as a final check of the machine tool components to make sure that the machine does not collide with itself. Collision avoidance is also included in the toolpath calculation when possible to further increase assurance. subsidiary, located in Needham, Massachusetts, the Hypermill calculation confidently monitors the cutting tool assembly, toolholder, spindle, workpiece and fixture to provide a collision-free tool path. The software also provides time-saving benefits by enabling Jesse Norton, director of manufacturing and senior programmer, to simulate not only the part in the fixture, but the tool, the toolholder, the spindle and the entire machine envelope itself.Īccording to Alan Levine, managing director of Open Mind’s U.S. All of the machines are programmed with Hypermill, and they clearly demonstrate the company’s commitment to taking advantage of advanced technology.
The shop floor is lined with high-end three and five-axis machining centers from Germany, Switzerland and Japan. In fact, this product line is now a substantial part of its business. Today, the company offers complex machining, along with its own line of fifth-axis workholding products including vises, fixtures and adapters that complement a broad spectrum of CNC machines. Taylor recognized that five-axis machining would give their new San Diego, California-based company a competitive advantage. Using Hypermill from Open Mind Technologies AG of Wessling, Germany, the company achieves faster run times, better surface finishes and overall better quality.Įleven years ago, Mr.
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However, during the company’s entry into five-axis machining, co-founders Steve Grangetto and Chris Taylor realized their CAM software had major shortcomings-machining collisions were common, and they weren’t able to realize the full potential of their machine tools. From day one, 5th Axis Inc.’s business strategy has been to take advantage of the most advanced software, equipment and technologies available so it could competitively enter demanding niche markets like aerospace, medical and other challenging high-tech industries.
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